The Exothermic Process has been used to weld materials other than copper for electrical purpose. Materials welded include :
Stainless Steel |
Copperweld |
Nichrome V |
Galvanized Steel |
Silicon Bornze |
Copper Clad Steel |
Columbium |
Plain Steel |
Everdur |
Kama |
Steel Rail |
Cor-Ten |
Brass |
Bronze |
Niobium |
Chromax |
Cast Iron |
Monel |
When welding to galvanized steel it is recommended to resurface exposed bare steel. The Exothermic Welded Connection is a molecular weld. The weld has the same melting point as copper. This factor among with the increased cross sectional area of the connection and the following insure :
1. |
The Exothermic Welded connection will not be affected by a high current surge. Tests have shown that the electrical conductor will melt before the exothermic connection when subjected to high short circuit current . Consult IEEE Standard 837. |
|
|
2. |
The Exothermic Welded connections will not loosen or corrode at the point of weld. There are no contact surfaces or mechanical pressures involved. An Exothermic connection becomes an integral part of the conductor. |
|
|
3. |
Exothermic connections have a current carrying capacity equal to or greater than that of the conductor. |
|